Mushroom GAPs Audit and FSMA Resources

This article lists the information and resources needed to meet Good Agricultural Practices (GAPs) and Food Safety Modernization Act (FSMA) standards specific for the mushroom industry.
Mushroom GAPs Audit and FSMA Resources - Articles

Good Agricultural Practices Audit Resources

Mushroom Good Agricultural Practices (MGAP) are commodity specific food safety standards for growing of mushrooms. Information on MGAP standards, and commercial and USDA audit systems that have adopted the standards, can be found on the American Mushroom Institute website.

The USDA MGAP Audit

The USDA Agricultural Marketing Service is one audit program available to mushroom growers. Commodity specific guidance for this audit program was provided by the American Mushroom Institute and Penn State University within the “Industry-Wide Food Safety Standards for Fresh Mushroom Growing, Harvesting, and Shipping.”

Mushroom Good Agricultural Practices audit standards and USDA checklists are available for:

FSMA and Mushroom Food Safety Resources

For Inspectors, Auditors, and Visitors to Mushroom Farms

Basic Procedures for Agaricus Mushroom Growing . Beyer, D. M.

Commercial mushroom growing requires specialized facilities and procedures for successful for composting and cultivation. Knowledge of potential food safety risks during mushroom growing requires an understanding of the mushroom growing process.

For Commercial Mushroom Growers, Packers, and Shippers

Understanding FSMA: The Produce Safety Rule . LaBorde L. F. 2018.

In this article, farming activities and types of produce that are covered, key requirements, possible exemptions, and deadlines for compliance within the Food Safety Modernization Act (FSMA) Produce Safety Rule are discussed.

Validating Thermal Sanitization of Mushroom Disk Slicing Equipment . Tobin, H., R. C. Anantheswaran, LaBorde, L. F. Mushroom News 2017. 65(9):6-9.

The FSMA Preventive Controls for Human Food regulation requires processors to consider the potential for cross-contamination of equipment during operation and develop sanitation preventive controls proven to minimize risks. Fresh-cut produce operations are especially warned to be aware of the potential for mechanical slicers to harbor and ultimately transfer L. monocytogenes to ready-to-eat produce products. This article summarizes a Penn State research project to validate a hot water immersion method for elimination of L. monocytogenes from mushrooms disk slicers.

FSMA Produce Safety and Preventive Controls Regulations: How Do They Apply to Your Operation? LaBorde L.F. 2016. Mushroom News. 64(9):12-19.

The mushroom industry will be impact by two of the FSMA regulations, “Standards for the Growing, Harvesting, Packing, and Holding of Produce for Human Consumption” (Produce Safety Rule) and “Current Good Manufacturing Practice and Hazard Analysis and Risk-Based Preventive Controls for Human Food” (Preventive Controls Rule). How these may impact mushroom growing and packing operations is discussed.

Impact of FDA Produce Safety Standards on Mushroom Substrate Composting . LaBorde, L. F. 2013. Mushroom News. 61(9):10-14.

Composting of is a major part of Agaricus mushroom growing and the FSMA produce rule has specific requirements for the use of compost that contains materials of animal origin. Mushroom growers must recognize potential food safety hazards in their composting operations. This article summarizes the requirements and discusses research done at Penn State that will help growers comply with the rule.

Dark and Light Peat Casing Soils Suppress Populations of Listeria and Salmonella . O’Patchen R, L. F. LaBorde. 2012. Mushroom News. 60(1):8-10.

Growers are increasingly supplementing traditional light peat in mushroom casing formulations with deep-dug dark peat. The impact this may have on the microbial ecology of casing soil has not been studied. We therefore expanded upon our earlier work to determine if dark peat supplementation might affect the survival of human pathogens in casing soils. We also determined the potential for pathogens to transfer from casing soil to mushrooms as well as the effects of irrigation treatments on pathogen survival.

Sphagnum peat-based casing soils do not permit the survival of Listeria monocytogenes and Salmonella sp. Chikthimmah, N., R. B. Beelman, L. F. LaBorde. 2006. Mushroom News. 54(9): 6-13

In the mushroom growing process, sphagnum peat amended with calcium carbonate added on top of mushroom mycelia-colonized substrate (compost) is called casing soil. The objective of the present study was to determine the survival of the foodborne pathogens Listeria monocytogenes and Salmonella sp. inoculated into sphagnum casing soils. Results demonstrated that commercial sphagnum-peat casing soils (that are not subjected to pasteurization or heat treatments) are effective in destroying introduced foodborne pathogens. The results also suggest that the native sphagnum-peat casing microflora are beneficial for food safety. Cultural practices such as thermal pasteurization may negatively affect the native casing microflora and hence compromise food safety. Therefore, thermal pasteurization of sphagnum-casing soils is not recommended.

Avian Influenza Virus (AIV) Should the Mushroom Industry Be Concerned ? LaBorde, L. F. 2006. Penn State Extension Fact Sheet.

Avian influenza virus (AIV) is a group of viruses that can cause disease in birds and possibly humans. In this article, it is strongly suggested that the virus cannot survive the high temperatures achieved during composting of substrate containing poultry manure.

Effect of Irrigation Water Nitrate Levels on Post-Harvest Mushroom Nitrates . LaBorde L. F. and Pecchia J. 2012. Effect of irrigation water nitrate levels on post-harvest mushroom nitrates. Mushroom News. 60(11):4-11.

Some growers have heard from auditors that mushrooms should not be irrigated with water that contains nitrate levels that exceed the EPA limit of 10 mg NO3-N/L for potable water. This article summarizes a Penn state study that shows that mushrooms do not contribute significantly to dietary intake of nitrates, even when irrigated with high nitrate water.

What is a Disinfectant or Sanitizer? Beyer, D. M. Penn State Extension Fact Sheet.

Since mushroom growers often refer to disinfectants and sanitizers interchangeably, this discussion helps to clarify some terms.

For Packers and Slicers

Doubling Down on Efforts to Eradicate Listeria monocytogenes   From Slicing & Packaging Environments . LaBorde, L. F. 2015. Mushroom News. 63(9):6-17.

Now is the time for the mushroom industry to take all possible measures to minimize risks for Listeria contamination. An understanding of the unique characteristics of L. monocytogenes is an essential first step toward taking actions to keep it out, keep it from growing, and kill it before it gets onto mushrooms.

Control of Listeria monocytogenes In Mushroom Growing and Packing Environments . LaBorde L. F., 2006. Mushroom News. 54(11): 21-26

This article provides specific recommendations for reducing the occurrence of Listeria monocytogenes in mushroom pre- and post-harvesting environments.

Sanitary and Design Considerations for Mushroom Packing and Slicing Operations Webinar 

In this recording of a Penn State Extension webinar, examples of mushroom facility and equipment sanitary design flaws are discussed along with strategies for reducing contamination risks.

Peer Reviewed Scientific Journal Articles

Incidence of Listeria monocytogenes and Listeria spp. in a Small-Scale Mushroom Production Facility. Viswanath P., L. Murugesan, S. J. Knabel, B. Verghese, N. Chikthimmah, L. F. LaBorde. Journal of Food Protection, Vol. 76, No. 4, 2013, Pages 608–615.

ABSTRACT: Listeria monocytogenes is a foodborne pathogen of significant concern to the agricultural and food processing industry because of its ability to grow and persist in cool and moist environments and its association with listeriosis, a disease with a very high mortality rate. Although there have been no listeriosis outbreaks attributed to fresh mushrooms in the United States, retail surveys and recalls are evidence that L. monocytogenes contamination of mushrooms (Agaricus bisporus) can occur. The objective of this study was to determine the prevalence of Listeria spp., including L. monocytogenes, in a small-scale mushroom production facility on the campus of the Pennsylvania State University in the United States. Of 184 samples taken from five production zones within the facility, 29 (15.8%) samples were positive for Listeria spp. Among the Listeria spp. isolates, L. innocua was most prevalent (10.3%) followed by L. welshimeri (3.3%), L. monocytogenes (1.6%), and L. grayi (0.5%). L. monocytogenes was recovered only from the phase I raw material composting area.

Inactivation of Human Pathogens during Phase II Composting of Manure-Based Mushroom Growth Substrate. Weil, J. D., C. N. Cutter, R. B. Beelman, L. F. LaBorde. Journal of Food Protection, Vol. 76, No. 8, 2013, Pages 1393–1400.

ABSTRACT: Commercial production of white button mushrooms (Agaricus bisporus) requires a specialized growth substrate prepared from composted agricultural by-products. Because horse and poultry manures are widely used in substrate formulations, there is a need to determine the extent to which the composting process can eliminate human pathogens. Experiments conducted in the laboratory and in a phase II pilot facility on the Penn State campus showed that complete reduction of Listeria monocytogenes, Escherichia coli O157:H7, and Salmonella will occur during a standard 6-day mushroom industry Phase II process. Therefore, phase II composting process can be an effective control measure for eliminating risks associated with the use of composted animal manures during mushroom production. Growers are encouraged to validate and verify their own composting processes through periodic microbial testing for pathogens and to conduct studies to assure uniform distribution of substrate monitoring temperatures during phase II.

Predominance and Distribution of a Persistent Listeria monocytogenes Clone in a Commercial Fresh Mushroom Processing Environment. Murugesan, L., Z. Kucerova, S. J. Knabel, L. F. LaBorde. Journal of Food Protection, Vol. 78, No. 11, 2015, Pages 1988–1998.

ABSTRACT: A longitudinal study was conducted to determine the prevalence of Listeria spp. in a commercial fresh mushroom slicing and packaging environment. The VT11 virulence type was the overall predominant and persistent clone indicating that it likely colonized the mushroom processing environment. Areas adjacent to the trench drain in the washing and slicing area and a floor crack in the packaging area may represent primary harborage sites (reservoirs) for VT11. Improvements made to sanitation procedures by company management after period 2 coincided with a significant (P≤0.001) reduction in the prevalence of L. monocytogenes from 17.8% in period 1 and 30.7% in period 2 to 8.5% in period 3. This suggests that targeted cleaning and sanitizing procedures can be effective in minimizing the occurrence of L. monocytogenes contamination in processing facilities. Additional research is needed to understand why VT11 was predominant and persistent in the mushroom processing environment.

Authors

Tracking Listeria monocytogenes in produce production, packing, and processing environments Food safety validation of mushroom growing, packing, and processing procedures Farm food safety, Good Agricultural Practices (GAP) training Hazards Analysis and Risk Based Preventive Controls (HACCP) training Technical assistance to home and commercial food processors Food Safety Modernization Act (FSMA)

More by Luke LaBorde, Ph.D.