Horse Stall Design

The stall is the basic functional unit of a horse stable or shelter by providing a suitable environment for the horse and handler.
Horse Stall Design - Articles

Updated: August 14, 2017

Horse Stall Design

No matter what your management style or needs, the basics of a safe horse stall are the same. Many options that effect function and cost are available for horse stall features. This fact sheet provides an over- view of some basic stall features for a typical 1,000-pound horse. You should adjust the dimensions for significantly larger stall occupants.

Dimensions

The size of the horse and the amount of time the horse spends in the stall help determine stall size. Larger horses require more square footage than do smaller ponies to be able to turn around, lie down, and get up comfortably. A 12-foot x 12-foot stall is the standard recommendation for a 1,000-pound horse. Many stables are successful with stalls slightly smaller than this, but walls less than 10 feet in length are not recommended. Generally, the stall wall length is 1 1/2 times the horse's length. The more time a horse spends in a stall or the more active it is, a larger stall size is justified. A divider between two standard stalls may be removed to allow more space for a mare and foal or a stall-bound horse.

An 8-foot-high stall partition is standard. Partition height needs to be at least 7 1/2 feet to prevent horses from getting legs over the wall. Most horses can kick as high as 7 feet. An 8-foot-tall by 4-foot-wide stall doorway opening has been the recommendation for years; although this is not often seen in stables. Stall door manufacturers typically supply a doorway opening of slightly over 7 feet with a 42- to 45-inch width. These are the dimensions of the actual open area that the horse can pass through. These smaller doorway openings are adequate for horse and handler safety.

Horse barns are commonly built with a ceiling height of 10 to 12 feet with 8 feet being the minimum. A low ceiling not only inhibits air circulation, but also increases the chance that a horse may strike its head. In fact, many stables have open truss or rafter construction with no ceiling. In this case, the minimum height is the clearance to the lowest item on which a horse may strike its head, such as a light fixture or truss bottom chord.

Doors

Doors come in a wide variety of materials and configurations, although swinging and sliding doors are common (see Figure 1). Doors can cover the full length of the doorway opening, be divided into two panels (Dutch door), or partially cover half to three-quarters of the opening, which is more common with metal mesh doors.

Figure 1. Examples of stall door designs

Swing doors should open into the aisle rather than into the stall. Open swing doors decrease aisle workspace but may be latched open to alleviate this problem. They also require less hardware to function properly, but heavy-duty hinges are needed to prevent sagging. Sliding doors, in addition to the overhead track, need a stop to prevent the door from opening too far and falling off the track. They also need floor-level guides to keep the lower portion in place when the horse is pawing, leaning, or kicking at the door. Full-length doors should have less than 3 inches of clearance under them to prevent the horse from getting a hoof or leg stuck.

All doors and doorjambs need to be durable, with secure latches, and free of sharp edges or protrusions. For example, door guides on sliding doors should be rounded and out of the traffic path. Door latches and other clasps that can be operated with one hand are an advantage at chore time. Position door latches out of reach of horses that may find pleasure in learning how to operate them. Horses may try to jump over doors that are half height (such as a Dutch door); however, options are available that allow a horse to hang its head out yet discourage jumping.

Lighting and Ventilation

Lighting is important for proper care and observation of stalled horses. Shadows and poorly lit areas make stall cleaning cumbersome and inhibit observation and care. For natural lighting, provide a minimum of 4 square feet of window space in each stall. Glass windows should be either out of reach (generally above 7 feet) or protected by sturdy bars or mesh. Plexiglas is a good option for window glazing.

Place electric fixtures along the front or side walls to decrease shadows in the stall. One fixture above the center creates shadows as the horse comes to the front of the stall for observation. A 100W incandescent or 20W fluorescent are suitable electric fixtures. Position fixtures at least 8-feet high to minimize contact with the horse. For further protection, provide a shatter- proof cage, which is available at most lighting supply stores.

All electrical wiring in the barn should be housed in metal or hard plastic conduit since rodents may chew unprotected wires, creating a fire hazard. Metal conduit can be used but has the tendency to rust. Position electrical wiring out of reach of horses, children, and pets.

Fresh air should be available to every horse for good respiratory health. A window, which opens for each stall, eave and ridge vents, and no ceiling (or at least a high ceiling), will enhance fresh air exchange. Storing hay and bedding over the top of the stalls is not recommended. Not only are these substances a fire hazard, but they also carry allergens and inhibit air circulation.

Open panels on the tops of stall dividers and open mesh doors help the air circulate within the stall interior. Often, the stable aisles are well ventilated while the stalls suffer from stagnant air caused by poor air circulation. More information is available in Horse Facilities #7, "Horse Stable Ventilation."

Figure 2. Stall cross-section showing typical dimensions and components.

Partition Design

Stall dividers are commonly 2-inch thick rough-cut oak or tongue-and-groove pine. Kicking and chewing damage is more obvious with softwoods, with most kicking damage in the lower 5 feet of the partition. Use pressure-treated lumber for the bottom boards in contact with the ground. Plywood ( 3/4 inch minimum width) is an alternative to boards. Unlike boards, which may shrink, warp, or crack, plywood dissipates kicks, giving it a better strength-to-weight ratio. For a more fire-resistant alternative to wood, concrete (block or poured) and stone may be used. Concrete provides strength and durability but has been criticized for its thermal characteristics, high construction cost, and unyielding nature against kicks.

Stall partitions should be about 8-feet high and be flush with the stall sub-floor to prevent hooves from getting caught underneath. Boards can be spaced up to 1 1/2 inches apart to enhance air movement between stalls while discouraging encounters between stall occupants. With spaced boards, use vertical center bracing to stabilize the 12-foot-long wall and prevent the boards from breaking if kicked. Horizontal wood edges are vulnerable to being chewed by horses unless capped with metal.

Stall walls do not have to be solid all the way to the top. An open panel design at the top allows for better ventilation and easy observation of the horse. It also allows horses to see their companions and other barn activities to decrease boredom and vices. An open panel partition has solid materials along the bottom 48 to 60 inches with an open panel on top. Bars of 3/4 to 1-inch diameter pipe, or equivalent, are common. Place bars no more than 3 inches apart or use a heavy-gauge wire mesh with approximately 2-inch openings. Metal electrical conduit is not strong enough for bars. To keep hooves from getting stuck between the openings, be sure the bar material is rein- forced so it will not bend when kicked and allow the hoof to go through and be trapped. Some horses behave better if they can not see their neighbors, in which case, a temporary solid panel (plywood, for example) can be installed over the bars or mesh.

Figure 3. Partition Design

Fixtures

Horse stall interiors, including hardware, need to be smooth, rugged, and free of projections. Typical stall fixtures include a water bucket or automatic drinker, feed tub, a ring for tying the horse, and optional items such as a hay rack or ring for a hay net/bag, and environmental enrichment devices (toys). When purchasing stall fixtures, consider cost, durability, ease of replacement, and ease of cleaning, especially for feed and water buckets. Horses are fast, strong animals that have all day to work on the stall components. Choose high-quality, durable hardware for long-term, trouble-free use.

Figure 4. Typical box stall construction.

Grain and water

Be sure to separate feed and water stations in the stall. A horse will drop grain into the water bucket as he chews his ration if it is within reach of the feed tub. Water and feed buckets should be fastened to the wall rather than placed on the floor where they can be tipped over. The bucket rim should be positioned just above horse chest height at nose level. This is low enough to allow the horse to reach it comfortably, yet reduce the chance of the horse stepping in it. Unfortunately, the correct placement of buckets is the ideal height for manure to be deposited in them. Fixtures to hang buckets should be smooth, free of gaps, and fastened securely to the wall. An eyehook and double-ended snap work well for buckets with a bail handle. Some manufacturers provide feed tubs and buckets with hardware for safe and secure wall attachment. The hardware should be equally safe whether the bucket is present or not. Be sure that fasteners allow easy bucket removal for frequent cleaning.

The decision to provide water in buckets or by using automatic watering devices is usually based on cost and management preferences. An automatic drinker is more expensive than a bucket to purchase and install. Drinkers reduce the time needed to complete daily activities but are not a watering "cure-all." Drinkers, like buckets, need to be checked daily to ensure that they are free of manure and contain fresh water. Any watering device needs to be cleaned of algae and debris on a regular basis. Horses will drink more water if they have a clean bucket with fresh water. Buckets allow water to be easily removed from the stall for post-exercise or treatment purposes and allow you to monitor the horse's water intake. Proper drinker placement is similar to water bucket placement in height and separation from feed tub. Some models allow two stalls to share one drinker.

Select an automatic drinker by considering the strength and maintenance requirements of the materials that will come in contact with the horse, the smoothness of these surfaces, water refill mechanism, and ease of cleaning. Some drinkers require the horse to lower the level of the water to refill it, whereas a refill mechanism that requires the horse nose to open a valve can be difficult or frightening for some horses to use. Valve mechanisms can also become a "toy," and some horses delight in holding the valve open and flooding the stall. In colder climates, protection is needed to prevent waterlines from freezing and breaking. Methods to consider include burying the lines, heating the barn, providing access to ground heat below the frostline, and/or using electrical heat tape on exposed waterlines.

Hay feeding

The ideal way to feed forage (hay) varies among owners. Hay can be fed directly off the ground, but this method allows the forage to come in contact with waste, dirt, and to be mixed with the bedding. A corner apron of concrete can minimize for- age contact with a dirty floor. A primary advantage of floor feeding is that it allows the horse to eat in a natural position.

Hay racks, hay bags, and hay nets can keep forages off the ground. Hay fixtures should be used with extreme caution since a horse's leg may become caught if the horse kicks or rears near the rack or net. Consider the horse's habits, personality, and behavior before selecting a fixture. When a hay rack, net, or bag is used, the bottom end should be at wither height for the horse. Too high and hay dust falls into the horse's eyes and nostrils; too low and the horse may become tangled. All weld joints on racks need to be strong and smooth with rounded corners.

There is much disagreement over the proper hay feeding station. A hay rack or net is disliked by some owners due to the inhalation and irritation of hay dust and its unnatural position for a horse to eat. An alternative to a rack or net is a hay manger. Mangers let the horse eat in a more natural position, are less prone to trap the horse, and reduce dust fall. A well-designed manger is usually made of wood, starts flush with the floor, and ends above horse chest height. Hay chaff and dust can accumulate in the bottom of the manger and must be removed regularly.

Tie ring

A ring for tying the horse is often placed at or above horse wither height. Place the ring away from the feed and water buckets and toward the back on one of the sidewalls. This keeps the horse secure when cleaning the stall or grooming and tacking. Be sure the wall is strong enough to withstand resistance from a horse, and fasteners are smooth on both sides of the wall.

Flooring

Many stall floor options are available and should meet most of the following requirements. Horses are hard on flooring so it must be durable against pawing and use by a 1,000-pound occupant. A good floor has some "give." A floor that absorbs some of the impact and weight of a horse will reduce stress on the horse's legs and ease foot problems. The floor should be nonslip to prevent injuries, especially muscle pulls when the horse tries to stand from a lying position. Slippery floors can inhibit the horse from even trying to lie down.

Since horses have their heads close to the ground for most of the day, a non-odor (ammonia) retentive, nonabsorbent floor is beneficial. Minimize the time needed to clean and maintain the stall floor by choosing a low-maintenance material. No single flooring material seems to have all the desirable attributes. Dirt has "give" but is not durable; concrete is durable but has no "give." Some of the hardness of concrete and other unyielding materials can be overcome by using rubber mats or deep bedding. Sufficient bedding helps prevent sores or abrasions. Rubber mats and clay can be slippery when wet. For more information on flooring, see "Horse Stable Flooring Materials and Drainage."

Summary

By following simple guidelines that consider both handler and horse needs, you can provide a pleasant and safe stall environment. Fortunately, there are many good options for horse stall components. For example, doors and flooring materials are quite variable among successful stables. Good, safe, and easily managed stables incorporate the features presented here that address stall size, durability, and horse care. Providing a stall of proper dimensions with a good environment is essential.

Figure 5. Overhead view of horse stall features including options for doors, feed and waterer locations and lighting fixtures

The authors express sincere appreciation to Patricia Comerford, instructor in equine science, and Roy Young, chair and professor of agricultural and biological engineering, who offered their professional and horse ownership expertise to the manuscript.

Prepared by Eileen Wheeler, associate professor of agricultural and biological engineering, and Jennifer Smith Zajaczkowski, senior research technologist in agricultural and biological engineering.

Instructors

Air quality in indoor agriculture (barns, poultry houses) Heating and Ventilation system design, principles and practice Horse facility engineering (stables, riding arenas) Farm animal welfare Agricultural air emissions (gas, odor, particulates)

More by Eileen E. Fabian (Wheeler), Ph.D.